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Coordination of European Research on Industrial Safety towards Smart and Sustainable Growth

Smart Process INdustry CranEs

2015-04 to 2017-04

  • Cranes are the most dangerous equipment in industrial and construction sites. A tipped, dropped or mishandled load can directly injure workers or potentially upset the equipment. Their dangerousness has special relevance in the chemical process industry and intermodal transport, where accidental events could cause the release of hazardous substances. The SPRINCE project is based on the idea that crane accidents caused by obstructed view and visual tension problems are preventable, thus it promotes a real-time computer-aided visual feedback and gives its assessment. The project aims to find the best platform which can improve the positioning phase performance of industrial cranes by offering high execution speed, ease of integration, low cost, low power consumption, less computer memory and good support with precise position visual guidance (video tracker with web cameras) used to navigate the object into the correct position.

  • The literature has highlighted the main needs for crane design (capability to be safely operated, easy maintenance and reduction of typical human problem factors), but up to now research has not been focused on the crane navigation system. Typical crane operator interfaces actually appear to be simple in terms of the number of controls; by moving the spreader quickly and accurately, with or without a container, it requires an exceptional sense of its dynamics, including how to effectively stop the moving mass. The need of a new solution for crane visual tension  problems  is  emerging. In this frame  the aim  of the SPRINCE project  is to  improve  the performance of industrial cranes with innovative real-time computer-aided visual feedback control and estimate new&emerging risks with early warning indicators tools.

  • The main goal is to reduce the number of incidents due to situations that can be prevented by promoting a real-time computer-aided visual feedback, based on the following observations:

    • typical crane operator interfaces are simple in terms of the number of controls, thus an exceptional sense of its dynamics is needed, including how to effectively stop the moving mass

    • there is the necessity to reduce the productivity drop due to human-machine interface problems, the large financial losses due to the cost of accidents, the costs for frequent repairs, the disturbance in material handling schedules and the increased work-load on other equipment and their consequent quicker downtime and break down

    • there is a need to manage emerging risks, derived by the increased use of integrated operations/remote operations in process industry and transport of hazardous materials, by means of an improved virtualization technology.

    The outputs expected include:

    • a platform that allows improvement of the positioning performance of industrial cranes (high execution speed, ease of integration, low cost, low power consumption, less computer memory and good support with precise position visual guidance)

    • scalability information, related to the display configuration and the ergonomics, by using and testing different screen types in crane cabins through case studies

    • risk indicators which are context specific (derived through the analysis of Italian and Serbian case studies) and operator-specific (account for organizational and human factors by means of the response of operators to the questionnaire)

  • The project comprises five work packages:

    • WP1: the implementation of a real-time object detection solution to industrial cranes

    • WP2: the development of a risk indicator tool for the implemented solution

    • WP3: the application of the risk indicator tool

    • WP4: the economic appraisal

    • WP5: project management

  • Video showing operation of the visual guidance system

    Publication date:

    15/09/16

    License:

    CC BY-SA

    Type:

    Illustrative video

    This video illustrates content presented in deliverable D1.

    D1: Visual guidance system development

    Publication date:

    15/08/16

    License:

    CC BY-SA

    Type:

    Intermediate report

    This deliverable describes a real-time computer-aided visual guidance  application that has been developed to avoid crane accidents where an obstructed view is a contributory  factor. The system allows predicting whether a dangerous event is going  to occur and promptly alerting the crane-operator in order to let  her/him taking corrective actions during the execution of crane-assisted  shifting duties.

  • Ingrid Raben

    TNO

    The Netherlands

    Anne Jansen

    TNO

    The Netherlands

    Steijn Wouter

    TNO

    The Netherlands

    Dolf Van der Beek

    TNO

    The Netherlands

    Gabriele Oliva

    Complex systems and security lab, University Campus Bio-Medico of Rome

    Italy

    Roberto Setola

    Complex systems and security lab, University Campus Bio-Medico of Rome

    Italy

    Alessandro Tugnoli

    Università di Bologna

    Italy

    Ernesto Salzano

    Università di Bologna

    Italy

    Minna Nissilä

    VTT, Technical Research Center of Finland

    Finland

    Jouko Heikkilä

    VTT, Technical Research Center of Finland

    Finland

    Nadezhda Gotcheva

    VTT, Technical Research Center of Finland

    Finland

    Marja Ylönen

    VTT, Technical Research Center of Finland

    Finland

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